New Energy Vehicle Connector Assembly Machine

The equipment’s modular process is as follows: terminal feeding, cutting and preforming, wire crimping, then inserting into the housing with visual positioning. Next is seal ring assembly, followed by continuity testing and airtightness testing. After passing the tests, laser marking is done, and finally sorting and unloading.

Cycle Period	3 S/PCS
Number of Assmbled Materials	1
Equipment Utilization Rate	95%
First Pass Yield	99.50%
Required Operators	0.5
Dimensions	L1600mmW900mmH900mm
Power	1 KW/H
Operating Air Pressure	0.5-0.7MPa

As a core component for power and signal transmission in new energy vehicles, the connector is designed for “reliable connection” and “environmental adaptability”, consisting of four main parts: contacts, insulators, housings, and accessories. Contacts, the conductive core made of plated copper alloy, ensure low-resistance transmission. Insulators, made of high-temperature resistant engineering plastics, insulate and support contacts. Housings (metal or composite) provide mechanical protection and sealing against vibration and moisture. Accessories like seals and locks enhance stability.

Its core functions are twofold: high-power energy transmission for high-voltage batteries and motors to stabilize the powertrain, and precise signal transmission for on-board radar, navigation, and autonomous driving modules. It also has auxiliary functions such as anti-misinsertion and temperature resistance.

Widely used in key vehicle systems: powertrain (battery packs, motor controllers, fast-charging interfaces), intelligent cockpit (infotainment, autonomous driving sensors), and auxiliary devices (air conditioners, charging guns), it is crucial for vehicle performance, intelligence, and safety.

Equipment installation and commissioning: Provide professional technicians for on-site installation and commissioning to ensure normal operation.
Training service: Provide comprehensive technical training for customer operators and maintenance personnel to ensure proficient operation.
Warranty service: 1-year warranty for the whole machine, 2-year warranty for core components, and lifetime technical support.
Maintenance service: Response within 2 hours after receiving fault notification, and arrange technicians to arrive within 48 hours (domestic).
Parts supply: Long-term supply of original genuine parts to ensure continuous and stable operation of the equipment.

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Room 301, Building 1, No. 44, Dongfeng Road, Songgang Community, Songgang Street, Bao’an District, Shenzhen City