Crown Spring Assembly Machine

Crown Spring Terminal Automatic Assembly Machine

High-precision automatic assembly solution for crown spring terminals used in high-current energy storage connectors.

This equipment is designed for the precision assembly and inspection of crown spring terminals. It integrates automated feeding, positioning, pressing, measuring, and quality inspection. The machine ensures uniform elastic force stability and reliable conductivity, eliminating manual variability and significantly improving production efficiency and consistency.

Cycle Period 3 S/PCS
Number of Assmbled Materials1
Equipment Utilization Rate95%
First Pass Yield99.50%
Required Operators 0.5
DimensionsL1600mm*W900mm*H900mm
Power1 KW/H
Operating Air Pressure0.5-0.7MPa

This equipment is a fully automated integrated machine for feeding, assembly, riveting, inspection, and unloading. It achieves fully automated production through an intelligent control system, CCD vision system, and integrated application system. Simple to operate, it maintains connector quality control via precision sensors and inspection systems. It is an indispensable fully automated device for the assembly production of crown springs in new energy vehicles.

  • Automated Feeding System: Vibratory bowls, conveyors, or robotic arms realize the automatic feeding of metal/plastic components and the automation of connector assembly.
  • Precision Pin and Terminal Assembly: The precise assembly of metal terminals and plastic housings is completed by manipulators or servo systems.
  • The position of parts is detected by industrial cameras to ensure assembly accuracy.
  • Mechanical Performance Testing
    Plugging Force Testing: Automated equipment simulates the plugging service life.
  • Automatic Unloading

Applications: Energy Storage Connector Manufacturing Industry\ High-current Charging Connector Assembly\ New Energy Vehicle Power Terminal Systems\ Industrial Power Transmission & Distribution Components
Process Capabilities: Automatic Material Feeding\ Precision Positioning & Assembly\ Elastic Force & Conductivity Testing\ High-precision Measuring Control\ Real-time Quality Monitoring\ Defective Product Sorting

  1. Equipment installation and commissioning: Provide professional technicians for on-site installation and commissioning to ensure normal operation.
  2. Training service: Provide comprehensive technical training for customer operators and maintenance personnel to ensure proficient operation.
  3. Warranty service: 1-year warranty for the whole machine, 2-year warranty for core components, and lifetime technical support.
  4. Maintenance service: Response within 2 hours after receiving fault notification, and arrange technicians to arrive within 48 hours (domestic).
  5. Parts supply: Long-term supply of original genuine parts to ensure continuous and stable operation of the equipment.

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