Automated 6.0 mm EV Charging Socket Assembling Machine

The EV charging connector manufacturer required an automated to complete the terminal assembling processing automatically, which is to improve the efficiency and productivity of connector assembly lines. At the same time, reducing the time and labor required for manual operation—solving the pain point of high labor cost in traditional connector manufacturing. Additionally, The Automated 6.0 mm EV Charging Socket Assembling Machine can improve the accuracy and consistency of each assembly, reducing the likelihood of errors or defects—this is the core advantage of automated equipment compared to manual assembling.

The automated 6.0 mm EV charging socket assembling machine is a high-tech device designed to match highly with the manufacture requirements of EV charging connectors. This assembling machine is capable of assembling charging sockets automatically, from the materials loading to the socket completed—realizing full-process automation of EV charging socket production. The whole processing are automatically running, which significantly reduces the need for manual intervention. It is equipped with advanced technology, including sensors, force test and other automated features, that ensure precise and accurate assembly of each charging socket. The machine is easy to operate and maintain, making it a cost-effective automated solution for businesses to stay competitive in the growing market for electric vehicles.

Automated Machine Solution—Full-Process Automation for EV Charging Socket AssemblyThe EV charging socket assembling machine is a cutting-edge device that boasts eight workstations arranged in a rotary table configuration, ensuring maximum efficiency in the manufacturing process of EV charging connectors. It features three feeding bowls, catering to the assembly of female terminals, springs, and retainer rings—this customized feeding design is a key advantage of this automated machine. The automated machine incorporates advanced technology, including material detection, assembly, riveting, trial plug-in, product rejection, and output of flawless finished terminals—each function is tailored to improve the stability of connector assembly.

The EV charging socket assembling machine is equipped with a special loading system and positioning part for each individual component, ensuring precise and accurate component loading and positioning. This is a crucial step in ensuring flawless assembly and maintaining the coaxiality of each component—this high-precision design meets the strict requirements of EV charging connector production. The loading system streamlines the process of loading components onto the machine, while the positioning part guarantees exact positioning, resulting in seamless assembly and flawless finished terminals—further highlighting the equipment’s ability to improve assembly quality.

The EV charging socket assembling machine incorporates a plug-in test workstation that is specifically designed to ensure flawless assembly of each charging socket. This workstation features a servo motor and cam structure, allowing for precise and accurate testing of the socket’s plug-in functionality—automated testing avoids human error, a common issue in manual connector assembly. The servo motor provides high-speed and efficient movement, while the cam structure enables smooth and consistent testing—enhancing the machine’s efficiency in mass production.

The plug-in testing workstation on the automated EV charging socket assembling machine offers unparalleled flexibility, allowing users to set the testing parameters according to their specific requirements. The touch screen interface makes it easy to adjust the testing numbers for each charging socket, accommodating the unique testing requirements of different terminals and connectors. By offering this level of customization, the machine ensures the highest level of accuracy and reliability, regardless of the type of charging socket being produced—proving it is a versatile automated equipment.

At the end of the automated EV charging socket assembling machine, similar to other new energy connector assembly machines, the final testing workstation is a critical component. However, in the case of the 6.0 mm EV charging socket assembling machine, the weight lifting test workstation is the key function, ensuring each connector’s insertion and extraction force meets the required standards. This feature guarantees that each charging socket functions seamlessly with electric vehicles, reducing the risk of defects and failures. Additionally, the machine is equipped with a reject zone and an output area for separating bad products from the good ones, ensuring only high-quality finished products are delivered to customers. Overall, the weight lifting test workstation and reject zone are essential features of the automated EV charging socket assembling machine, providing businesses with the confidence to produce reliable and high-quality electric vehicle charging sockets.

Machine features & benefits—Core Advantages of EV Charging Socket Automated Equipment

Human-automation collaboration of the terminal assembling process—balancing automation efficiency and flexible operation, suitable for multi-variety connector assembly.
Provide High quality components, long lifetime—the machine uses high-grade parts, ensuring stable operation for 8,000+ hours (data reference) and reducing maintenance frequency of automated equipment.
Optimized machine design and floor-space saving—this compact assembling machine occupies 30% less space than traditional equipment (data reference), fitting small-batch EV charging connector production workshops.
Increase productivity and consistency and reduce rework—automation improves production efficiency by 50%+ compared to manual assembly (data reference), and reduces rework rate to less than 0.3% (data reference).
Highly flexible with adjustable parameters—supports 3-5 types of EV charging connector assembly by parameter adjustment, meeting diversified production needs.
Increase productivity and labour saving—one machine replaces 4-6 manual workers (data reference), cutting labor costs significantly for manufacturers.

Automated 6.0 mm EV Charging Socket Assembling Machine

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